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Construction begins with steel plate and angle iron
members cut & laid out for tacking together. This is all done on a flat
concrete floor. Then ship fitters will begin to place the parts on the
cut bulkhead plate and tack weld them down. At the same time a steel
construction jig is being constructed in the Slipway or "Ways" that will
provide a shaped surface on which to lay the keel plate and bottom shell
plating. Once all of the steel members have been added , they are all
welded in by a production welder. |
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The ship is beginning to take on it's bottom shape and
bulkheads are installed. Now the ways looks empty, however it will fill
up in a short time. This view shows the size of the building the ship is
built inside of. In view is half of the total space. |

Setting longitudinal & transverse bulkheads in the fuel tank area.
Bulkheads are brought in from the shop where they are built and stood
up on the bottom shell plate using an overhead crane, then braced in an
upright position. Next they are located on the mold lines and tacked to
the shell plate. Here an army of welders begin to weld all the seams and
joints. |

With the fuel tank bulkheads in place, deck stiffeners are added.
Temporary wooden planks are used so the workers have the ability to get
to the separate compartments of the fuel tank area. Below the bottom
shell plate is the jig that the ship is constructed on. As the work
progresses the jig will be removed and stored for future hulls of the
same class. |

With all the bulkheads, intermediate frames and horizontal girder
along with the deck stiffeners in place, it is ready for some side shell
plate. |
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Side shell plate is being installed using the overhead
crane and a spreader bar. Once down and in place, fitters will latch
small hand driven winches or "Come-a-longs" with pulling power between
1.5 and 3 tons to the side shell and pull it in to the frames where they
are tack welded. This plate is the upper chine side shell, the open area
for the next plate up will have the sheer strake. This sheer strake
makes up the horizontal shape of the main deck and is an extra thick
plate to withstand the forces applied to the rubber fenders used in
pushing. |

Building
the steering gear room.
Bulkheads wing voids and bottom frames are
installed. This area will have all the gear necessary for steering the
vessel, Hydraulic lines will come from the engine room supplying the
power needed to drive the hydraulic cylinders that actuate the rudders |

The
stern section is lifted into place using the overhead crane and a
spreader bar, this makes up the final module for the stern section below
the main deck. |

The
forward fuel tanks are built as part of the lower bow section. Above the
fuel tank area will be the fo'c'sle or "forecastle" this will provide
living quarters for some of the crew. Visible are the frames that makeup
the shape of the forward hull. Later the forward bow section will be
attached |

A fitter lights his cutting torch in preparation of trimming in a
section of shell plate. Each piece of shell plate is lapped over the
last and it is trimmed along the edge for a precise fit while in place.
As the fitter cuts the excess, the edge of the plate slips into place
for tacking. |